Custom Modular Aluminum Stage

Aluminum alloy modular stages, leveraging their core advantages of lightweight design, high strength, and easy assembly, are widely used in performances, exhibitions, events, and other scenarios. During customization, it is essential to focus on the three core goals of scenario adaptability, structural safety, and ease of use, and establish a full-process customization standard covering requirement clarification, material selection, structural design, process control, and acceptance testing.

I. Avoid "Unreasonable Requirements That Compromise Safety"

Some personalized demands may undermine the structural stability of aluminum alloy stages and should be excluded in advance during customization:

Do not request "excessive weight reduction"

Reject proposals from manufacturers to reduce the frame wall thickness Custom Modular Aluminum Stage or replace high-strength accessories Modular Aluminum Stage System in the name of "portability."

Do not arbitrarily expand the size of a single module

It is recommended that a single module does not exceed 1.2m×2.4m. If a larger size is required Custom Aluminum Stage Design, demand that the manufacturer conduct a "stress analysis" to ensure the module’s own strength can support transportation and assembly.

Do not omit safety accessories

For outdoor scenarios, mandatory requirements for "wind-resistant ground anchors" and "anti-slip foot pads" must be imposed. For high stages (≥0.8m), "diagonal braces" must be installed. These accessories cannot be omitted for the sake of "cost savings" or "simplified assembly."

II. Structural Design: Focus on Optimizing "3 Core Safety Structures" During Customization

Safety hazards of aluminum alloy modular stages are mostly concentrated in "modular connections, support stability, and force balance." Targeted design requirements must be put forward during customization:

1. Modular Connection Structure: Enhance "Tensile Resistance + Misalignment Prevention"

Connections between modules are high-frequency stress points and must meet the following requirements:

The frames of adjacent modules must adopt "staggered lap joints" Aluminum Stage Structure instead of simple flat butt joints Custom Stage.

For the connection of large-size modules (e.g., 1.2m×2.4m), each side must be equipped with at least 2 connectors Bespoke custom stage design, and the spacing between connectors must be ≤30cm Custom-built stage for events.The overall flatness error after assembly must be ≤3mm/㎡ Professional custom stage.

2. Support System Design: Ensure "Stability and Anti-Tipping"

Support legs are the core of load-bearing and must be optimized based on the stage height and load-bearing requirements:

When the stage height is ≥0.6m, "diagonal braces" must be customized Tailored custom stage solutions.The spacing of support legs must be "evenly distributed": The support legs of a single module must correspond to the 4 corners (to avoid one-sided stress). When multiple modules are assembled, the spacing between support legs of adjacent modules must be ≤1.2m Custom staging for concerts.

For high-load scenarios (≥500kg/㎡), "dense support" is required: Add "auxiliary support legs" in the middle of the frame, or reduce the spacing between crossbeams (crossbeam spacing ≤25cm to prevent panel sagging).

3. Force Balance Design: Ensure "Uniform Load-Bearing"

During customization, demand that the manufacturer provide a "force simulation analysis report" (e.g., finite element analysis report), with a focus on the following:

The load-bearing of a single module must be "evenly transmitted to 4 support legs," and the force deformation of the frame’s crossbeams and longitudinal beams must be ≤1mm/m (to avoid permanent deformation caused by long-term use).

When multiple modules are assembled (e.g., to form a large stage), a "overall force transmission structure" must be designed (e.g., installing a "load-bearing crossbeam" at the bottom to connect all support legs, ensuring uniform overall force distribution).

If heavy equipment (e.g., audio systems, lighting stands) needs to be placed at the stage edge, "strengthened support" must be added at the corresponding position (e.g., installing a dedicated load-bearing bracket or thickening the support legs to ensure local load-bearing meets standards).