Modular Aluminum Stage System

Leveraging their core advantages of "lightweight design, corrosion resistance, and easy assembly/disassembly," aluminum alloy modular stages have become the mainstream choice for scenarios such as outdoor performances, temporary exhibitions, and mobile events. However, customization must center on the three cores of safety adaptation, performance matching, and scenario compatibility, with comprehensive consideration of the following six key factors to avoid insufficient load-bearing capacity, poor stability, or usability issues caused by design oversights:

I. Define Load-Bearing and Stability Standards

Safety is the top priority in customization. Quantitative indicators must be established based on actual load requirements Custom Modular Aluminum Stage to avoid "vague descriptions":

1. Load-Bearing Capacity Matching

First, clarify the requirements for "static load-bearing" and "dynamic load-bearing":

Personnel-only scenarios Modular Aluminum Stage System: Static load-bearing ≥ 300kg/㎡, dynamic load-bearing ≥ 200kg/㎡ Custom Aluminum Stage Design.

Scenarios with equipment Aluminum Stage Structure: Static load-bearing ≥ 500kg/㎡, and the "local concentrated load limit" must be specified Demountable Stage.

Request a "load-bearing calculation report" from the manufacturer: Based on the yield strength of the aluminum alloy profile , calculate the stress redundancy of the frame and support legs Quick assembly demountable stage, and attach a finite element stress simulation report.

2. Anti-Tipping and Anti-Slip Design

Anti-tipping: For stages with a height ≥ 0.6m, "wind-resistant cables" Aluminum demountable stage or "ground anchors"  must be installed. For high-wind scenarios Modular demountable stage, additional "lateral support rods" are required.

Anti-slip: Panels should be "anti-slip patterned aluminum plates" Demountable stage platforms, or ordinary aluminum plates with anti-slip rubber pads attached to the surface Event demountable stage.

II. Adapt to Assembly/Disassembly Efficiency and Long-Term Durability

Although aluminum alloy is lightweight, structural design directly affects assembly speed and service life, requiring focused attention:

1. Optimization of Modular Unit Size

The size of a single stage unit must balance "assembly/disassembly convenience" and "structural stability": Conventional recommendations are 1.2m×1.2m and 1.2m×2.4m, with a maximum size not exceeding 1.5m×3.0m .

For the unit splicing method, prioritize the "quick-install buckle + bolt dual fixing" design: Buckles enable rapid positioning , and bolts  enhance connection strength, avoiding loosening at splicing points after long-term use.

2. Frame and Support Leg Structure

Frame profiles: Prioritize "rectangular hollow profiles"  with a wall thickness ≥ 2.0mm . "Reinforcing ribs" must be installed diagonally.

Support legs: Choose "adjustable lifting type"  with a tube wall thickness ≥ 2.5mm. The bottom should be equipped with "anti-slip rubber foot pads" , and the lifting lock must feature "dual locking".

III. Material Selection

The type of aluminum alloy material and surface treatment process directly affect corrosion resistance and load-bearing limits:

Core Profile Selection

Prioritize 6061-T6 or 6082-T6 aluminum alloy: The former has excellent comprehensive performance  and is suitable for most indoor and outdoor scenarios; the latter has higher strength  and is suitable for scenarios requiring small equipment bearing .