Industrial-Grade Heavy Load, Modular Solid Foundation: Industrial Heavy-Duty Modular Stage Platforms Support High-Load Scenarios
From equipment demonstration platforms at heavy machinery exhibitions, temporary maintenance workstations on factory production lines, to heavy exhibit booths at large-scale industrial summits, stage platforms not only need stable load-bearing capacity but also must cope with long-term high-load use. Industrial Heavy-Duty Modular Stage Platforms feature a core design of "super strong load-bearing + industrial-grade durability". They are not only independent high-load stage solutions but also deeply integrable with the
Raya Stage System, efficiently adapting to the full range of core components to build a solid and reliable load-bearing foundation for industrial scenarios.
Core Advantages: Industrial-Grade Quality, Combining Heavy Load and Durability
Industrial Heavy-Duty Modular Stage Platforms adopt a composite structure of Q355 high-strength steel and aviation-grade aluminum alloy. After rigorous load testing and fatigue strength verification, their load-bearing capacity reaches over 1200kg per square meter, far exceeding the standard of ordinary stage platforms. They can stably support heavy machine tools, construction machinery, large industrial equipment, and more. The module surfaces undergo hot-dip galvanizing anti-corrosion treatment, resisting acid, alkali, and rust. Even when used for a long time in complex environments such as factory workshops and outdoor exhibitions, they can maintain structural stability, with a service life 3 times longer than ordinary steel stages. At the same time, they support free modular splicing, which can be combined into stepped, irregular, and other complex platforms to adapt to the placement and demonstration needs of different industrial equipment, balancing heavy-load performance and scenario flexibility.
System Synergy: Seamless Integration into Raya Stage System, Expanding Industrial Scene Applications
As the "industrial-grade load-bearing core" of the Raya Stage System, Industrial Heavy-Duty Modular Stage Platforms can flexibly link with the full range of components according to the needs of industrial scenarios, breaking the functional limitations of a single load-bearing platform:
When a complete industrial exhibition stage needs to be built, it can be spliced with the Aluminum Alloy Plug-in Stage—the former serves as the heavy equipment demonstration area, while the latter acts as the audience interaction and explanation area. The two are seamlessly connected through dedicated connectors, meeting both heavy-load needs and audience experience, suitable for industrial expositions and heavy product launch events.
For the need to hang heavy equipment on the top (such as industrial-grade LED screens and heavy lifting machinery models), it can be used with the
Steel Truss System. The stage platform provides stable ground load-bearing, while the steel Truss bears the top heavy load. The load-bearing performance of the two is accurately matched, forming an "upper-lower synergy" industrial-grade structure to ensure the safety of equipment display and demonstration.
If it is necessary to build equipment maintenance channels or high-altitude operation platforms, it can be combined with
Raya Scaffolding. The stage platform serves as the bottom load-bearing foundation, and the Scaffolding builds protective fences and maintenance ladders. The modular design of the two is compatible, enabling quick assembly into an integrated maintenance workstation, suitable for factory production line maintenance and large equipment after-sales debugging scenarios.
For scenarios that need to balance heavy loads and lightweight structures, it can be linked with aluminum truss and
Aluminum Stage Truss. The stage platform bears the core weight, while the trusses build simple lighting frames and equipment identification frames. This not only meets the practical needs of industrial scenarios but also reduces the cost and weight of non-core areas through lightweight materials.
Scene Value: Adapting to High-Load Industrial Scenarios, Reducing Operational Risks
The industrial-grade quality of Industrial Heavy-Duty Modular Stage Platforms offers significant advantages in high-load, high-risk, and long-term use industrial scenarios:
At heavy machinery exhibitions, the platform can directly support large equipment such as excavators and loaders for dynamic demonstrations. Matching it with the Steel Truss System to hang large screens for equipment parameters eliminates the need for additional reinforcement, ensuring equipment operation and audience safety while enhancing the professionalism of the exhibition.
In factory workshops, it can be quickly spliced into temporary maintenance platforms. Matching it with Raya Scaffolding to build protective fences allows workers to disassemble and maintain large production line equipment on the platform, avoiding safety hazards of traditional temporary supports and improving maintenance efficiency.
At industrial technology summits, the platform serves as a heavy exhibit booth, capable of supporting new energy battery packs, large motors, and other exhibits. Matching it with Aluminum stage truss to build brand identification frames makes the exhibit display both safe and visually impactful, helping to convey the brand image.
From independent industrial load-bearing platforms to comprehensive expansion of the Raya Stage System, Industrial Heavy-Duty Modular Stage Platforms center on "industrial-grade heavy load", linking the Aluminum Alloy Plug-in Stage, Steel Truss System, Aluminum Truss, Aluminum Stage Truss, and Raya Scaffolding. They not only solve the pain points of ordinary stages—"insufficient load-bearing capacity and poor durability"—but also provide professional and safe load-bearing solutions for industrial scenarios, making every high-load industrial stage "as stable as a rock".
I. Three Core Structures Ensuring Load-Bearing Safety
Safety hazards of heavy-duty modular stages are concentrated in "stress concentration, tipping risks, and splicing looseness." Targeted structural optimizations are required during customization:
1. Force Balance Design: Uniformly Transfer Loads to Avoid Local Overloading
Require the manufacturer to provide a "finite element force simulation report" to ensure that the load of a single module is uniformly transmitted to 4 support legs, and the maximum stress of the frame’s crossbeams and longitudinal beams is ≤70% of the material’s yield strength Event demountable stage. If heavy equipment Demountable stage platforms needs to be placed locally on the stage, "local structural reinforcement" must be implemented at the corresponding position—add "auxiliary support legs" Modular demountable stage and "thickened crossbeams" Demountable Stage platforms to prevent frame deformation caused by excessive local pressure. 2. Anti-Tipping Structure: Low Center of Gravity + Multi-Directional Fixing
The overall center of gravity of the stage must be controlled within 10cm of the "center of the support leg range" Modular demountable stage to avoid tipping due to center-of-gravity shift. For outdoor scenarios or stages with a height ≥0.8m, "wind-resistant cables" must be installed Aluminum demountable stage Modular demountable stage or "ground anchor fixation" Quick assembly demountable stage to enhance wind resistance.
3. Splicing Stability Design: Reduce Joint Displacement
When multiple modules are assembled into a large stage, an "integral load-bearing longitudinal beam" must be installed at the bottom Demountable Stage. "Anti-collision railings" must be installed at the stage edges (height ≥1.1m, horizontal bar spacing ≤30cm, made of Q345 steel and welded to the frame) to prevent stage displacement caused by accidental collisions from personnel or equipment.
II. 4 Mandatory Safety Verifications After Customization Before delivery, heavy-duty modular stages must undergo strict testing to eliminate safety hazards and must not be put into use directly:
1. Static Load-Bearing Test
Load the stage at 1.5 times the rated load. After 24 hours, check: No frame deformation, no panel depression, and no loose connectors; No displacement of support legs and no significant compression of foot pads.
2. Dynamic Load-Bearing Test
Simulate personnel activities or equipment vibration: Move a 150kg weight back and forth 100 times on the stage surface, or apply vibration of 5Hz and 0.1g acceleration using a vibration table. Check: No abnormal noise at frame joints and no loose bolts; No relative displacement between the panel and the frame, and no attenuation of anti-slip performance.
3. Anti-Tipping Test Apply a horizontal thrust to one side of the stage, or simulate a Level 6 wind. Check that the stage does not tip over and the support legs do not slide. 4. Material and Process Acceptance Verify material certificates: Q345 steel material report for the frame, zinc coating thickness test report, and panel anti-slip coefficient test report; Randomly inspect processes: Weld flaw detection report, bolt torque records, and number of panel fixing points.
Wuxi Zhongshengwei Metal Products Co., Ltd.
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