Category: Modular Truss
Products> Truss> Modular Truss> Bespoke Custom Truss Design & Fabrication
Bespoke Custom Truss Design & Fabrication
Bespoke Custom Truss Design & Fabrication
Bespoke Custom Truss Design & Fabrication
Bespoke Custom Truss Design & Fabrication
Bespoke Custom Truss Design & Fabrication

Bespoke Custom Truss Design & Fabrication

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    Product Description
    Beyond the Standard: For Stages That Demand a Unique Vision

    Your event is one-of-a-kind. Your stage should be too. While modular systems like the Aluminum Alloy Plug-in Stage and the comprehensive Raya Stage System provide excellent off-the-shelf solutions, some visions require a higher level of customization.

    When your design calls for sweeping curves, unconventional angles, or structural elements that defy convention, you need our core specialty: Custom Truss Design & Fabrication for Stages & Events.

    We engineer the impossible, transforming your creative concepts into safe, load-bearing realities.

    Your Vision, Engineered in Steel and Aluminum

    We provide the ultimate flexibility in material and design to meet your exact needs:

    • Unmatched Strength with a Custom Steel Truss System: For projects requiring immense load-bearing capacity and long spans, our custom-fabricated Steel Truss System is the ultimate choice. We design and build to your specific structural and dimensional requirements, ensuring absolute safety for the most demanding productions.

    • Lightweight Precision with Custom aluminum truss : When weight is a critical factor without compromising strength, our custom Aluminum Truss solutions are perfect. We can fabricate unique shapes and sizes from high-grade aluminum, offering the ideal blend of durability and portability for touring or complex installations.

    Seamless Integration with Your Existing Gear

    Our custom trusses are designed to work in harmony with the industry's leading modular equipment. Whether you need a custom arch to complement a standard Aluminum Alloy Plug-in Stage, a unique header for a Raya Stage System, or specialized support structures that integrate with Raya Scaffolding , we ensure perfect compatibility.

    Imagine a breathtaking custom Aluminum Stage Truss canopy over a standard stage platform, creating a signature look that sets your event apart. We make it happen.

    Why Choose Our Custom Fabrication Service?
    • Collaborative Design: We work directly with you, from initial sketch to final CAD drawing.

    • Precision Engineering: Every piece is calculated for safety and performance, exceeding industry standards.

    • Material Mastery: Expertise in both structural steel and high-strength aluminum alloys.

    • End-to-End Service: From concept and fabrication to load testing and certification.

     
    Custom-Shaped Truss
     
    ​​I. Specifications​​
    •Cross-Section Dimensions​​: Round Tube Truss Options include 200×200 mm, 300×300 mm, 400×400 mm, 520×760 mm, and other standard frames. Custom circular, arc, diamond, star, or parametrically designed free-form shapes are also available.
    •Single-Segment Lengths​​: Standard stock lengths of 1 m, 2 m, 3 m, and 4 m. Round Tube Truss System Custom longer or shorter segments can be cut to order.
    •​​Main Tube Specifications​​: Sizes range from φ50×2–5 mm, φ30×2 mm, to φ25×2 mm, Steel Round Tube Truss with varying wall thicknesses to accommodate different spans and load capacities (single-point support from 200 kg to 2 tons).
    •Connection Methods​​: Lightweight Round Tube Truss Pin-type, bolted, or hybrid connections. On-site welding is unnecessary, and assembly/disassembly can be completed in as little as 10 minutes per segment.
    ​​II. Advantages​​
    •Design Flexibility​​: Modular Round Tube Truss Capable of forming any spatial curve in a single process, with node alignment errors under 1 mm.
    •Lightweight Construction​​: Aluminum trusses reduce self-weight by 60% compared to conventional materials for the same span, cutting transport and hoisting costs by half.
    •Rapid Setup & Dismantling​​: Modular connections enable installation by just 2–4 people without welding or heavy machinery.
    •Reusability​​: Structural Round Tube Truss Anodized and powder-coated finishes allow 5–8 years of maintenance-free use and over 100 reuse cycles.
    •​​Structure as Decoration​​: The exposed truss itself serves as spatial art, eliminating the need for additional decorative costs.
    Custom-Shaped Truss
     
    ​​III. Materials: Balancing Lightweight and Strength​​
    •Aluminum Alloy​​ (Commonly Used)
    – Grades: 6061-T6 / 6082-T6
    – Density: 2.7 g/cm³ (only 1/3 that of steel), Custom Truss Structure Solution reducing handling effort
    – Anodized layer ≥10 μm, providing 5–8 years of rust-free outdoor use
    •​​Steel​​ (Optional for High Loads)
    – High-strength grades including Q235B, Q355B, Q420GJC
    – Custom Geometry Truss Hot-dip galvanized or fluorocarbon spray coatings, with anti-corrosion levels up to C5-M
    •Connectors​​
    – Pins: Made from 45# zinc-plated steel, Special Shape Truss System with 600 MPa tensile strength
    – Bolts: Grade 8.8 high-strength carbon steel, hot-dip galvanized for rust prevention
    Custom-Shaped Truss
     
     
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    Category: Modular Truss
    Products> Truss> Modular Truss> Bespoke Custom Truss Design & Fabrication

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    • Mobile Phone: 15052102923
    • Email: wshen9654@gmail.com
    • Address: North Gongwu Road, Yuqi Industrial Park, Yuqi Town, Huishan District, Wuxi City, Wuxi, Jiangsu, China

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