Professional Structure, Stable Support for Diverse Stage Scenes: Professional Aluminum Stage Truss System Empowers Multiple Scenarios From the dazzling lighting matrix of concerts, immersive brand backdrops at exhibitions, to exquisite styling for corporate ceremonies, the professionalism of the stage structure is the core support for a successful event. The Professional Aluminum
stage truss system takes "high load-bearing capacity, strong adaptability, and precise design" as its core advantages. It is not only an independent high-quality Truss solution but also can be deeply integrated into the Raya Stage System , working in synergy with the full range of components to create a safe, reliable, and creative stage structure for various high-demand events.
Core Performance: Professional Materials and Structure, Securing the Safety BaselineWith Aluminum stage truss as its core component, the Professional Aluminum Stage Truss System inherits the lightweight and corrosion-resistant properties of aluminum truss , while enhancing performance through professional-grade upgrades. It is made of high-strength industrial aluminum alloy with one-piece molding, and its structure is optimized through precise mechanical calculations. Its load-bearing capacity is close to that of small-sized
Steel Truss System, yet it is more convenient for transportation and high-altitude installation. The surface undergoes anodizing treatment, which can resist outdoor rainwater and ultraviolet erosion. Whether in indoor venues or open-air sites, it can maintain long-term stability, perfectly adapting to professional performances, high-end exhibitions, and other scenarios with extremely high safety requirements.
System Synergy: Seamless Connection with Raya Stage System, Creating an Integrated Solution
As a key structural module of the Raya Stage System, the Professional Aluminum Stage Truss System can be flexibly adapted to the full range of core components to form a comprehensive stage solution without shortcomings:
When matched with the Aluminum Alloy Plug-in Stage, the former is used to build top lighting frames and audio suspension frames, while the latter forms the main stage. Both adopt quick-assembly designs and are compatible in material, which not only ensures the balance of the overall structure but also significantly shortens the construction cycle to meet the tight schedule of event preparation.
When there is a need to hang ultra-heavy equipment (such as large LED screens and heavy audio arrays), it can be used in collaboration with the Steel Truss System. The Professional Aluminum Stage Truss System is responsible for auxiliary structures and creative styling, while the Steel Truss System bears the core heavy load. This combination balances safety and design sense, avoiding the performance limitations of a single truss system.
When used with Raya Scaffolding , it can provide a stable operation platform for high-altitude splicing and detailed debugging of trusses. Especially in the construction of large venues, it can accurately control the installation accuracy of trusses, reduce errors in high-altitude operations, and further improve the safety and aesthetics of the overall structure.
Scenario Value: Adapting to Diverse Needs, Unleashing Creative Potential
The professionalism of the Professional Aluminum Stage Truss System is reflected in its accurate response to the needs of different scenarios:
In large-scale concerts, it can build a "surrounding lighting truss matrix" to hang dozens of sets of professional stage lights. Through modular splicing, multi-angle lighting layouts are realized, creating an immersive visual effect.
At high-end brand launch events, it can cooperate with the Aluminum Alloy Plug-in Stage to construct an "integrated stage + background truss structure". The truss can be customized with installation interfaces for brand logos and theme patterns, enabling deep integration of the stage with the brand image.
In complex environments such as outdoor art festivals, its wind-resistant and corrosion-resistant properties can cope with changing weather. With the auxiliary support of Raya Scaffolding , even in the event of short-term strong winds, it can ensure the stability of the truss structure without affecting the normal progress of the event.
From independent truss application to the overall solution of the Raya Stage System, the Professional Aluminum Stage Truss System takes Aluminum Stage Truss as its core, linking the Aluminum Alloy Plug-in Stage, Steel Truss System, Aluminum Truss, and Raya Scaffolding. It addresses the three core needs of stage structures—"safety", "efficiency", and "creativity"—with professional quality, ensuring that the stage of every event can stably support wonderful moments and shine brilliantly.
I. Core Components: The "Building Blocks" of Truss Systems
A complete truss system consists of three key components, each with distinct functions that collectively ensure structural stability and usability:
1. Truss Segments (Main Body)
As the core load-bearing part, truss segments determine the system’s overall strength and span capacity. truss system design They are classified by material, shape, and structure:
Material Types:
Aluminum Alloy Segments (e.g., 6061-T6): Lightweight (40% lighter than steel), corrosion-resistant (via anodizing), truss system for event lighting and easy to handle. Suitable for outdoor events, tours, and scenarios requiring frequent assembly/disassembly. A 3m-long aluminum truss segment typically weighs 12–20kg.
Steel Segments (e.g., Q235/Q345 hot-dip galvanized steel): lightweight truss system solution High load-bearing capacity and rigidity, cost-effective. Ideal for indoor fixed venues (e.g., theaters) or heavy-equipment suspension (e.g., large LED screens). A 3m-long steel truss segment weighs 25–40kg.
Cross-Section Shapes:
Triangular: Excellent anti-torsion and wind resistance, Square Truss suitable for outdoor scenarios (e.g., music festival lighting trusses) where stability against lateral forces is critical.
Quadrilateral (Square/Rectangular): Larger internal space for hiding cables or installing equipment, common in indoor backdrops or exhibition booths.
Circular: Aesthetically pleasing, Aluminum Square Truss System often used in decorative structures (e.g., wedding arches, brand display stands). Length Specifications: Standard lengths are 1m, 2m, and 3m (for easy transportation and combination); customized lengths (0.5m, 4m) are available for special spatial needs.
2. Connectors (Linking Parts)
Connectors ensure secure splicing between truss segments and enable shape customization. Square Truss for Stage Lighting They are designed for universality and quick operation: Common Types:
Quick-Locking Buckles:Heavy-Duty Square Truss Allow one-person operation—simply align and snap into place, no tools required. Suitable for scenarios needing rapid assembly (e.g., roadshows). Plug-In Connectors: Insert truss ends into the connector and secure with pins, ensuring precise alignment. Square Truss Rigging Hardware Widely used in aluminum truss systems. Flange Plates: Connect segments with bolts (usually M8/M10 stainless steel bolts) for high load-bearing capacity. Square Truss for Event Stages Used in steel trusses or heavy-equipment suspension. Corner Fittings: (e.g., 90° elbows, 45° angled connectors) Enable the construction of L-shaped, T-shaped, or structures, such as wedding ceremony pavilions or booth corners.
3. Bases & Counterweights (Stabilizing Parts)
These components prevent the truss system from tipping or sinking, especially in outdoor or uneven-ground scenarios:
Bases:
Fixed Bases: Used on concrete floors—secured with expansion bolts to enhance wind resistance (e.g., indoor theater truss columns).
Movable Bases: Equipped with casters for easy position adjustment (e.g., exhibition booth trusses) or flat plates for placing counterweights.
Counterweights:
Water-Filled Sandbags: Lightweight when empty (easy to transport), weighing 20–30kg when filled with water. Suitable for temporary outdoor events.
Cast Iron Counterweights: Heavy-duty (50–100kg each) with high stability, ideal for large-span trusses or heavy-equipment suspension (e.g., concert LED screen trusses).
Load-Bearing Pallets: Placed under bases on soft ground (e.g., lawns) to disperse pressure and prevent sinking.
II.Core Strengths: The Reasons Behind the Widespread Adoption of Truss Systems
Truss systems stand out for their unique combination of performance and flexibility, addressing the diverse needs of different industries:
1. High Load-Bearing Capacity & Structural Stability
Scientific Design: Adopting triangular or quadrilateral truss units, which distribute stress evenly across rods (maximum stress ≤70% of the material’s yield strength), ensuring no deformation under load. For example, a 3m-span reinforced aluminum truss can bear 100–150kg, while a steel truss of the same span can bear 200–300kg.
Deflection Control: The overall deflection (bending) of the truss is ≤ L/500 (L = span). For a 5m-span truss, deflection is ≤10mm, avoiding equipment damage or safety risks caused by excessive bending.
2. Modular Flexibility & Customization
Unlimited Shapes: By combining straight, corner, and curved segments, truss systems can be built into rectangles, arcs, circles, or even complex 3D structures (e.g., stadium circular lighting trusses, exhibition hall dome trusses).
Scalable Sizes: Height and span can be adjusted freely heights range from 2–8m (for most indoor/outdoor events), and spans can reach up to 15m (with intermediate support columns). Multi-span combinations can cover hundreds of square meters (e.g., music festival main stage truss systems).
Wuxi Zhongshengwei Metal Products Co., Ltd.
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