Rapid Deployment, Stable Stage Support: Rapid-Deploy stage truss system Solves Construction Timeliness Challenges From emergency stage setup for urgent events to quick transitions between multi-venue tours, the deployment speed of stage trusses directly determines whether an event can launch on schedule. The Rapid-Deploy stage truss System takes "minute-level response and modular assembly" as its core. It is not only an independent, high-efficiency Truss solution but also deeply integrable with the
Raya Stage System, working in synergy with the full range of components to significantly accelerate the process from "stage preparation" to "activation".
Core Highlights: Rapid Deployment, Balancing Speed and Stability
Based on aluminum truss , the Rapid-Deploy Stage Truss System achieves ultra-fast deployment through structural innovation. It adopts a "pre-assembled unit + quick-lock interface" design, requiring no complex tools—a two-person team can assemble a set of standard trusses in 30 minutes, with deployment efficiency more than double that of traditional trusses.
At the same time, it retains the lightweight advantage of aluminum alloy materials; a single truss weighs only 1/3 of a
Steel Truss System of the same specification, making transportation and handling much easier. It can also be flexibly combined with
Aluminum Stage Truss to support diverse shapes such as right angles and trapezoids, meeting the needs of rapid construction without limiting stage creativity.
System Synergy: Seamless Adaptation to Raya Stage System, Building a High-Efficiency Solution
As a core speed-enhancing module of the Raya Stage System, the Rapid-Deploy Stage Truss System can work efficiently with the full range of components to form a comprehensive rapid-construction solution:
When matched with the Aluminum Alloy Plug-in Stage, the former is used to build top lighting frames and background frames, while the latter is assembled into the main stage. Both feature quick-assembly designs and can be constructed simultaneously, allowing the overall structure of small-to-medium stages to be built within 1.5 hours—perfect for temporary roadshows and emergency events.
When there is a need to hang heavy equipment (such as large audio systems or medium-sized LED screens), it can be used in collaboration with the Steel Truss System. The Rapid-Deploy Stage Truss System handles auxiliary structures and styling, while the Steel Truss System bears the core heavy load. This ensures safety without slowing down the overall deployment pace.
When used with Raya Scaffolding , it provides a stable operating platform for high-altitude truss docking and detailed debugging. Especially in tall-venue construction, it reduces the time spent on high-altitude operations and further shortens the deployment cycle.
Scenario Value: Adapting to High-Frequency Needs, Solving Timeliness Pain Points
The rapid deployment advantage of the Rapid-Deploy Stage Truss System is particularly critical in high-frequency, short-cycle scenarios:
In temporary commercial roadshows, it can be quickly combined with the Aluminum Alloy Plug-in Stage to complete "stage + truss" construction within 1 hour, eliminating the need for advance venue occupation and reducing venue rental costs.
During multi-city tour transitions, its lightweight design facilitates on-vehicle transportation, and its quick-assembly feature allows the team to complete truss deployment within 2 hours of arriving at a new venue—no delays to rehearsals or performances.
In outdoor emergency events (such as public welfare lectures), its wind-resistant and weather-resistant properties, combined with the auxiliary fixation of Raya Scaffolding , enable rapid construction even in complex environments, ensuring the event launches on time.
From independent truss deployment to the overall Raya Stage System solution, the Rapid-Deploy Stage Truss System centers on "speed", linking the Aluminum Alloy Plug-in Stage, Steel Truss System, Aluminum Stage Truss, and Raya Scaffolding. It not only solves the pain points of traditional trusses—"slow deployment and long time consumption"—but also ensures the safety and practicality of the stage structure, enabling every time-sensitive event to be implemented efficiently.
I. Core Features: Integration of Structural Advantages and Functional Value
The competitiveness of stage truss systems lies in three key dimensions: load-bearing reliability, combination flexibility, modular stage truss structure and scenario adaptability, with specific manifestations as follows:
1. High-Strength Load-Bearing: Safely Supporting Various Stage Equipment
Materials and Strength:lightweight stage truss design The mainstream materials are Q235/Q345 hot-dip galvanized steel (for dry indoor scenarios, tensile strength ≥235MPa) or 6061-T6 aluminum alloy (for outdoor/lightweight needs, tensile strength ≥275MPa). Rods are mostly "square tube" or "round tube" structures (square tubes offer stronger torsion resistance,easy assemble stage truss while round tubes have better aesthetics). The wall thickness is selected based on load-bearing requirements, ranging from 1.5mm to 3.0mm (conventional lighting trusses have a wall thickness ≥2.0mm, and LED large-screen trusses ≥2.5mm).
Clear Load-Bearing Standards: Load-bearing grades are classified by span and purpose. A single conventional truss (3m span) can bear 80-150kg (for hanging lighting and small audio systems), while a reinforced truss (5m span) can bear 200-300kg (for hanging P3/P4 LED screens). Manufacturers must provide a "load-bearing calculation report" (calculated based on the yield strength of the rods, with maximum stress ≤70% of the yield strength) to avoid equipment falling risks.
Stable Structural Design: It adopts " Pin-Lock Truss triangular/quadrilateral truss units" (triangular structures have stronger wind and tilt resistance, suitable for outdoor use; quadrilateral structures have large internal space, suitable for wire threading and equipment installation).transparent;">Units are fixed with "bolts + pins for dual fixation" to ensure no looseness at splice joints. The overall deflection is ≤L/500 (L is the truss span; e.g., deflection ≤10mm for a 5m span).
2. Modular Combination: Flexibly Shaping Stage Forms
Standardized Units and Splicing: Single truss segments are mostly 1m, 2m, or 3m in length (facilitating transportation and combination). They can be spliced using "plug-in connectors," "flange plates," or "quick-locking buckles" to form arbitrary shapes such as straight lines, arcs, triangles, and rectangles. For example:
A "20m×8m curved lighting frame" for a music festival;
A "5m×3m booth truss" for exhibitions.
The conventional installation height is 3-8m (meeting the needs of most indoor venues). For large outdoor events, the height can be extended to over 10m using "columns + diagonal braces" (e.g., a 12m-tall lighting frame for the main stage of a music festival). In terms of span, the maximum single span can reach 15m (intermediate support columns are required to avoid excessive deflection), and multi-span linkage can cover hundreds of square meters Aluminum Pin-Lock Truss (e.g., a circular lighting frame in a stadium). Functional Expansion Compatibility: The truss surface has pre-reserved "equipment installation holes" (spaced 50-100cm apart, suitable for lighting hooks and audio suspension points). Some models are equipped with "built-in cable troughs" (to hide equipment wires and prevent tripping). Pin-Lock Truss for Concert Rigs Additionally, "blackout cloth rails" and "backdrop printing hooks" can be added to achieve integrated "support + decoration."
3. Multi-Scenario Adaptability: Catering to Indoor/Outdoor and Different Environments
Environmental Weather Resistance:
For dry indoor scenarios (theaters, hotels), "ordinary spray-painted steel trusses" are optional (low cost and high aesthetics);
For outdoor/humid scenarios (e.g., seaside music festivals, rainy celebrations), "hot-dip galvanized steel trusses" (zinc coating thickness ≥85μm, no rust after ≥72 hours of neutral salt spray testing) or "anodized aluminum alloy trusses" (oxide film thickness ≥10μm, resistant to rain and UV rays) are required to avoid rusting and breaking after long-term use.
Installation Ground Adaptability:
For concrete/floor tile surfaces, "expansion bolt-fixed bases" are used (to enhance wind resistance);
For lawn/soft ground, "load-bearing pallets + ground anchors" are adopted (to disperse pressure and prevent sinking);
For temporary events, "movable counterweight bases" (e.g., water-filled sandbags, cast iron counterweights) are available (no ground damage required).
Transportation and Assembly/Disassembly Efficiency:
A single steel truss segment weighs 20-40kg (handled by 2-3 people), while an aluminum alloy truss is 40% lighter (12-25kg per segment, portable by one person);
No welding is needed for assembly/disassembly—bolt fixation can be completed with a wrench. A 2-3-person team can set up or disassemble a 100㎡ truss system within one day, making it suitable for "quick transfers" in tour performances and mobile events.
Wuxi Zhongshengwei Metal Products Co., Ltd.
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